Zamak Stopper

Production Process

Step 1

Once the temperature and operation of the furnace is adjusted, required moulds will be loaded onto the machine. Before mass production, the transparency of the raw glass material and the number of bubbles in the finished product must be tested. Small quantities or difficult products need to be molded and polished by hand.

Machine Line

Step 2

Fix all naked zamak tops produced from the furnace onto the polishing machine.

Step 3

Polishing machine starts to process.

Step 4

After the polishing process completes, workers take off all zamak caps carefully and send them to the electroplating or vacuum plating workshop.

Step 5

After electroplating or vacuum plating, all caps will be inspected. Unqualified products will be sent back for reprocessing or be discarded.

Step 6

Qualified products will be assembled with synthetic cork/natural cork.

Step 7

Finished products.

Step 8

Finished products will be then packed in Foam, Blister packaging or plastic bags.

Step 9

Cartons packed in Pallets and loaded on to the container. It will enter the port directly and waiting for departure.