Premium bottle closure Manufacturers said that filling refers to the filling of commodities, which are commodities to be traded in the market, so it is necessary to measure the volume, mass or the liquid level under the fixed container.
Beer filling is a relatively important part of the beer production line, and it is also a link that cannot be ignored in beer packaging, because many manufacturers have responded that there will always be problems in beer filling and production.
Premium bottle closure Manufacturers said that As a long-term supplier of beer bottle caps for beer manufacturers, Luoyang Youcheng packaging materials will tell you how to solve common problems in beer filling production:
1. Analysis and troubleshooting of common problems of bottle washing machines
Possible problems and troubleshooting measures in the daily operation of the bottle washing machine are:
Premium bottle closure Manufacturers said that The beer bottle is not washed: the washed beer bottle is not as clean as the bottle under normal circumstances or the label paper is attached to the bottle.
Reason: The temperature of the washing liquid is too low, the liquid level is too low, and the concentration of the washing liquid is too low, the nozzle is blocked and dislocated, there is too much foam, and the beer bottle is too dirty.
Premium bottle closure Manufacturers said that Remedy measures: supplement the washing liquid, adjust the liquid temperature, supplement the washing liquid (alkali), improve the formula of the washing liquid, check whether the automatic control of the liquid level is lost, and dredge the nozzle to align the spray flush. If the beer bottle is too dirty, pre-wash it first.
2) Too many broken bottles: There are too many empty bottle boxes or broken glass when out of the bottle.
Reason: The bottle temperature is too low, the liquid temperature is too high, the bottle quality is too poor or the beer bottle is blocked on the machine.
Premium bottle closure Manufacturers said that Elimination measures: increase the bottle temperature, adjust the liquid temperature, improve the quality of the beer bottle, check the place where the blockage may occur and eliminate it.
3) There is residual alkali after washing the bottle: the residual water in the washing bottle at the outlet is less than 3 drops, but it reacts with phenolphthalein and turns red.
Premium bottle closure Manufacturers said that Reason: The concentration of the lye of the cleaning agent is too high, the water jet pressure is small, the water volume is insufficient, and the nozzle is blocked and dislocated.
Remedy measures: adjust the concentration of lye, increase the water pressure and water volume, dredge the nozzle, and align the nozzle.
4) Difficulty in heating up: the steam pressure meets the requirements, but the temperature of the lye in the machine is difficult to rise.
Reason: too much condensed water, not removed, too thick dirt on the heater.
Elimination measures: remove condensed water, improve heat preservation, and arrange to remove heater dirt.
5) The reason for the “white” (mixture of cleaning agent and impurities in the water) attached to the outer wall of the bottle: caused by the high pH value of the last clean water, when the pH value of the last clean water is ≥ 10, the outer wall of the bottle is washed out to varying degrees.
Remedy: During the bottle washing process, check the pH value of the final clean water pool at all times.
Premium bottle closure Manufacturers said that When the pH value is found to be 0, stop immediately, clean the final clean water pool, and if necessary, replace with new water so that the pH value of the final clean water pool is less than 10; In addition, if the wool bottle has tin foil, the aluminum in the tin foil reacts with the hot alkali to form sodium metaaluminate, and the sodium metaaluminate adheres to the bottle wall, which can also cause the bottle to have a white film.
Manual selection, removes the aluminum foil, and then enters the bottle washing machine for cleaning
6) There are black spots in the bottle: Reason: The concentration of the cleaning agent is too low, and there are a lot of mold spots, moss and other difficult-to-clean substances in the bottle.
Remedy: Regularly sample and test the concentration of alkaline water, and a low concentration value can be set.
Premium bottle closure Manufacturers said that If the bottle is too dirty, it is better not to clean it manually and then enter the bottle washing machine to clean it. If necessary, replace it with another type of cleaning agent.
